Introduction

The current side panels of the V0.1 require twelve screws to be removed to remove the panel. The ZeroPanel mod allows for removing side panels without any screws.

Printing Parts

I printed the following STLs from the repository.

  • zp_clip_x3
  • zp_hinge_bottom_fixed_x1
  • zp_hinge_bottom_moving_x1
  • zp_smooth_x1
  • zp_midclip_optional_x2

I had lots of trouble printing this as my SuperSlicer profile only enabled the part fan for longer layers. I ended up tweaking some settings and adding brim to prevent warping. With the brim, I was able to increase the speed factor to 150%. With eSUN ABS+, I set first layer temperature to 245 nozzle and 100 bed. The other layers were 240 nozzle and 90 bed.

I did a test of the zp_clip and attached them to the left side of my printer. I noticed that the clips interfered with the motor idlers, so I broke off those parts. I’ll likely also need to trim foam from the area later. The top clips also interfered with the top hat, creating a small gap.

I modified the files on TinkerCAD and printed the following from my repository:

  • zp_clip_back_mirrored_x1
  • zp_clip_back_x1
  • zp_clip_top_left_x1
  • zp_clip_top_right_x2
  • zp_hinge_top_fixed_x1
  • zp_hinge_top_moving_x1
  • zp_smooth_top_x1

I also printed handles from this repository, but I couldn’t use them as the panels were too far from the frame.

Assembly

I attached VHB tape to the clips and stuck the panel on. My panels were 2.5mm thick, so I bought 3/16 inch thick foam instead of 1/8 inch.

I added the three magnets per hinge as according to the instructions.

I removed the M3 nuts from the corner extrusions as they kept interfering with the clips. It was easily done by removing the feet. I ended up removing the rest of the nuts as well.

I used the mid and back clips for the back panel. I attached some foam tape to keep pressure on the panel. I might change it to hinged in the future as the clips don’t like sticking to the panel.

For the front door, I ended up adding another magnet on top of the door latches. The attachment isn’t very strong, but it’s good enough for me.

Conclusion

The ZeroPanels make removing panels much easier. I would’ve done this much earlier had I known the mod existed.